We undertake Turnkey Projects for Liquid Milk Processing Plants with capacities ranging from 10,000 liters to 4,00,000 liters per day, completely customized as per client requirements. Our expertise covers plant design, detailed engineering drawings, process flow diagrams, equipment manufacturing, installation, automation, and commissioning. Every component of the plant is manufactured using high-quality SS 304 food-grade stainless steel, ensuring hygiene, durability, and compliance with international dairy and food safety standards.

Our turnkey milk plant solutions are energy-efficient, fully automated, and designed to deliver consistent product quality with minimum maintenance. Below is a detailed description of all major machinery and their specifications included in a standard Liquid Milk Processing Plant.

 

Milk Reception and Weighing System

This is the first stage of the milk processing plant, where raw milk is received from tankers or cans.
Equipment includes:

• Milk Reception Tank / Dump Tank: Made of SS 304 with polished internal finish for hygiene. Available in 1,000 to 10,000-liter capacity.
• Weigh Bowl: Used for accurate measurement of incoming milk.
• Milk Transfer Pump: Hygienic centrifugal pump with SS impeller and mechanical seal.

Specifications:

• Material: SS 304 Food Grade
• Capacity: As per plant requirement (1,000–10,000 LPH)
• Feature: Sanitary design, CIP-compatible

 

Milk Storage Tanks

Used for storing raw and processed milk under controlled temperature.
Specifications:

• Type: Vertical or horizontal cylindrical, double-jacketed, insulated with PU foam
• Capacity: 1,000 to 60,000 liters (as per capacity Plant)
• Construction: SS 304/316 with inner mirror finish
• Accessories: Agitator, temperature sensor, sight glass, and vent filter

 

Milk Clarifier

Removes dust, dirt, and other impurities from raw milk before pasteurization.
Specifications:

• Type: Centrifugal self-cleaning clarifier
• Capacity: 5,000 to 20,000 LPH
• Construction: All product contact parts in SS 304
• Features: Continuous operation with automatic sludge discharge

 

Cream Separator

Separates cream and skim milk with high efficiency.
Specifications:

• Capacity: 1,000 to 20,000 LPH
• Type: Centrifugal, self-cleaning bowl
• Material: SS 304/316 product contact parts
• Operation: Fully automatic with variable speed control
• Cream Fat Adjustment: Adjustable as per requirement

 

Plate Heat Exchanger (PHE)

Used for pre-heating, pasteurizing, and cooling of milk.
Specifications:

• Type: Compact PHE with SS 316 plates and EPDM gaskets
• Sections: Regeneration, heating, holding, and cooling
• Heating Medium: Hot water or steam
• Cooling Medium: Chilled water or glycol
• Efficiency: Up to 92% heat regeneration

 

Milk Pasteurizer Unit

The heart of the milk processing plant, it ensures bacterial destruction without affecting milk nutrition.
Specifications:

• Type: Continuous flow HTST (High-Temperature Short Time) pasteurizer
• Capacity: 1,000 to 20,000 LPH (scalable)
• Pasteurization Temperature: 72°C–75°C for 15–20 seconds
• Material: SS 304/316
• Components: Balance tank, PHE, holding tube, hot water generation system, control valves, temperature transmitters
• Features: Fully automatic temperature and flow control, energy-efficient design

 

Homogenizer

Ensures uniform milk texture and stability by breaking fat globules.
Specifications:

• Capacity: 1,000 to 20,000 LPH
• Pressure: 150–250 bar
• Material: SS 304 with hardened valve seats and pistons
• Motor: Heavy-duty, energy-efficient
• Function: Two-stage homogenization for superior quality

 

Milk Chilling Unit

Used to rapidly cool pasteurized milk to 4°C to maintain freshness and prevent bacterial growth.
Specifications:

• Type: Shell & Tube or PHE type chiller
• Cooling Medium: Glycol or ammonia refrigerant system
• Temperature Range: 0°C–4°C
• Capacity: Up to 20,000 LPH
• Material: SS 304 contact parts

 

CIP (Cleaning in Place) System

Essential for automatic cleaning of internal surfaces of tanks, pipelines, and processing equipment.
Specifications:

• Configuration: Three or four-tank system (alkali, acid, hot water, rinse water)
• Tank Material: SS 304/316
• Capacity: 500–5,000 liters
• Features: Automated cycle with dosing pumps and PLC control
• Temperature: Hot water up to 85°C
• Ensures: Hygiene and compliance with food safety standards

 

Milk Filling and Packing Machine

Used for packaging processed milk into pouches or bottles.
Specifications:

• Type: Automatic Form-Fill-Seal Machine
• Capacity: 1,000–10,000 pouches/hour
• Pouch Size: 200 ml to 1 liter
• Film Type: LDPE roll
• Features: Leak-proof sealing, accurate volume filling, photo mark sensor for alignment

 

Milk Crate Washer

Ensures clean and sanitized crates for milk pouch distribution.
Specifications:

• Type: Multi-stage washing (pre-rinse, detergent, hot water rinse, final rinse)
• Capacity: 400–800 crates/hour
• Construction: SS 304 with high-pressure spray nozzles
• Features: Conveyor system, water recirculation, energy-efficient heaters

 

Control Panel and Automation

Provides full process control, data logging, and safety interlocks for efficient operation.
Specifications:

• System: PLC & HMI-based automation
• Features: Temperature, flow, and level control
• Safety: Alarms for deviations and emergency stop
• Optional: SCADA integration for remote monitoring

 

SS Pipelines and Fittings

All interconnections are made using hygienic SS pipelines and tri-clamp fittings.
Specifications:

• Material: SS 304/316 with polished surface
• Sizes: 1” to 4” diameter as per flow design
• Connections: Dairy-grade bends, tees, valves, and unions

 

Ancillary Equipment

• Hot Water Generation Unit: For pasteurizer and CIP system
• Air Compressor: For pneumatic valve operations
• Utility Piping: Steam, water, air, and condensate return
• Insulation and Cladding: For energy conservation and safety

 

Conclusion

Our Liquid Milk Processing Plants are engineered for hygienic operation, high productivity, and energy efficiency. We ensure complete project execution—from concept to commissioning—including design, manufacturing, automation, installation, testing, and operator training. With robust construction and state-of-the-art technology, our turnkey milk plants guarantee consistent product quality, long service life, and easy maintenance, making them ideal for both small-scale dairies and large industrial milk processing units.